Staple fibers are first extruded, after which synthetic fibres like as nylon begin as pellets and are melted into hair-like filaments. These filaments are then heated, cooled, and crimped to increase strength and reveal other physical properties. Following that, the fibres are cut into 7-8 inch lengths, bundled into bales, and shipped to a spinning plant to be processed into yarn. Blending, carding, and drafting are all part of the spinning process for these fibres.
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